Laser cleaning is the process of removing contaminants from a surface using a laser beam. It is also referred to as ablation. Laser cleaning works so that the dirty surface draws energy from the beam. As the target material heats up, the contaminants evaporate or sublimate. Finally, leaving a sparkling clean surface.
Laser cleaning technology can replace traditional techniques of rust and oxide layer removal. It can also remove grease, paint, and other contaminants from surfaces. New laser cleaning applications include weld, tool, mold, and surface preparation.
If you are considering purchasing a cleaning laser machine and are unsure about the investment, read on for some of the advantages of using this technique of laser rust removal in your industrial and other applications.
Great Features Of Laser Cleaning Machines
Before then, here are some features that make laser cleaning machines great.
- You can use it on various types of metal surfaces. You can use a laser cleaning machine on materials with high hardness and high melting points. You can also use it on bristle materials.
- It offers a non-contact cleaning process. Laser cleaning will not damage the surface of the target material, it has no tool wear, and its cleaning quality is top-notch.
- Laser cleaning machines have wide applicability. The cleaning effect is high because you accurately direct it to the exact point that requires cleaning.
- Laser cleaning machines have thin laser beams. The beam consumes a small surface of the target material but leaves it sparkling clean.
- Laser cleaning machines are convenient and user-friendly. The machines come in different varieties, including a handheld type that you can easily carry to different locations.
- The working head of a laser cleaner machine is light, and you can hold it for a long time without feeling tired.
- The automatic laser cleaning machines can be set and programmed to clean automatically.
- Laser cleaning machines are environment-friendly.
Advantages of Laser Cleaning Machines
Laser cleaning machines have many advantages. Besides being excellent for different surfaces, the machine has the pros of being non-thermal, non-contact, and non-grinding. Better still, a laser cleaner machine can solve cleaning problems that typical methods cannot solve.
If you think about it, a cleaning laser machine takes all the traditional cleaning techniques and offers them in one complete package.
Cheap in the Long Run
Although they are expensive to acquire, laser cleaners are affordable to run and maintain. The machines are cost-effective. Since they are not labor-intensive and do not require complex personal protective equipment to operate. Laser cleaners are virtually less demanding on maintenance and need no consumables.
If you compare laser cleaning technology with other methods, laser clean machines are tidy and do not have much waste. You will love the laser cleaning machine, especially for a small-scale cleaning project.
Laser Cleaner Machines Have Few Downtimes
All industrial machines require regular cleaning to keep them running efficiently. The laser cleaning machine is no exception. But the number of downtimes caused by this machine due to cleaning and maintenance is minimal. The laser machine does not use consumables. So its cleaning process is a lot quicker.
While most industrial machines require cleaning in between operations, the laser cleaning machine can run through a cleaning process without breaking down. Cleaning a laser cleaner machine can only be necessary for emergencies such as excessive vapor from the target material.
Thanks to these minimal downtimes, you can trust a laser cleaner with efficiency and quick project completion.
Laser Cleaning Machines Are Eco-Friendly
The laser cleaner machine competes with no other to keep the surrounding clean and safe. The machine does not use consumables, meaning it does not have emissions threatening the environment. Laser cleaning technology does not collect dirt and then dispose of it. It is the evaporation or melting of unwanted pollutants.
Most traditional cleaning methods use chemicals that are disposed of later after cleaning. Even adopting safety disposal methods, the traditional types of cleaning must leave a pollution footprint on the environment.
Less Labor Intensity
You can set it to work with the laser cleaning machine and get on with other things. When setting it up, repositioning the target material, or calibrating the machine automation, you will only involve yourself. This fact ensures you do not spend too much money on labor. At the same time, it minimizes the chances of workplace accidents caused by the machine.
Wide Range of Applications
You can use the laser cleaner machine to clean a wide range of surfaces. Despite the surface you clean, the results of a laser cleaner are top-notch and do not compare with any traditional cleaning method. With the laser cleaner machine, you can target the area that requires cleaning without causing any damage to other areas.
If you are purchasing a laser cleaning machine to hire out, you are in the right business. The laser cleaner is a highly profitable investment. Although its initial buying cost is high, you will get your investment return faster than any other cleaning method.
Moreover, you can stably use a laser cleaner machine for over a decade. You will make more profits and spend less on repairs or maintenance. This machine’s low operating cost nature and high speed and efficiency. It can ensure your investment only brings profits all the time.
Laser Cleaning Machines Are Fast
Speed is something everyone wants at their workplace. If you compare the traditional cleaning methods with laser, laser cleaner machines are way faster and more efficient. It is the fastest cleaning technique in the market. Besides the fast operating speed, laser machines can operate automatically. This means you can set the laser cleaner to run, and get to other jobs, further saving time and increasing productivity.
Laser Cleaning Simplifies Work Safety
Using the laser cleaning machine, you do not need dangerous materials such as chemicals and solvents. It simplifies the safety requirements of the installation. You don’t need a special room where operators wear special personal protective equipment.
For the cleaning laser machine to be ready for operation, you will need a class-1 laser safety enclosure with a fume extraction system.
Common Applications of Laser Cleaning
Laser cleaning technology is enjoying a rapid uptake by several industries. Its non-toxic nature has made it one of the fastest-growing means of industrial cleaning techniques. It is versatile and only needs other machines to complement it to do its work effectively.
Here are some applications of the laser cleaning machine.
Laser Rust Remover
Exposing metals to moist or watery environments causes their surfaces to rust. Also, it can lose its impressive qualities. If a metal creates an oxide layer on its surface, you may not be able to use it until you scrape off the unwanted layer.
Laser cleaner machines are the best rust removers. It can scrape off the unwanted surface without tempering the quality of the surface beneath.
Pretreatment for Welding
Aluminum and steel materials collect dirt rather fast. As such, you must clean them thoroughly before using them for welding or other applications like brazing.
The pretreatment of these materials is among the common applications of laser cleaning machines. The machine can precisely target grease and other contaminants on the metal surface. So that can ensure it is perfect for the welding or brazing project.
Pretreatment of steel and aluminum is common among automotive manufacturers and shipbuilders. You can also use the laser cleaner machines to remove thermal and welding stains from the completed project.
Stripping of Selective Paint
Since laser cleaning machines can be accurate, you can use them to clean specific areas. This application comes in handy when a slight branding mistake requires correcting. The automotive industry is a perfect example of using laser cleaning to strip off selective paint errors.
Using a laser to remove contaminants from a metal surface leaves a beautiful texture that can be useful in your project. This texture improves the adhesive quality of the metal surface. Especially if you need the material for a later process, such as adhesive bonding. The texture also improves the quality of the paintwork as it sticks better.
The advantages of using a laser cleaner over traditional methods are speed, accuracy, efficiency, and versatility. These pros have given laser cleaning technology access to many industrial processes. Compared with other new industrial technologies, laser cleaning has enjoyed a rapid uptake by nearly any industrial application that can use it.
This only tells you that the advantages of adopting this form of cleaning are more than the disadvantages. Optimism is high that this technology will only get better. So, it is time to stop second-guessing laser cleaning machines. It is the best in the industry.